Industrial Equipment and Rotating Machinery FEA and CFD based Design and Optimization
FEA & CFD Based Simulation Design Analysis Virtual prototyping MultiObjective Optimization
Enteknograte's FEA and CFD based Simulation Design for manufacturing solution helps our customers unify global design, engineering and manufacturing aspects. We are able to work on the same requirements, models and manufacturing process plans, while having the flexibility to meet local requirements. You benefit from better simulation and optimization of manufacturing planning - Forming & Casting - , optimized design and manufacturing processes, and manufacturing intelligence connected with product development.
Model-Based Systems Engineering (MBSE) CAE system simulation
Enteknograte use a comprehensive set of software with 0D/1D/3D multi-physics component libraries, which simulate the physics of fluid flow, thermal, mechanical, multi-body, structural, electrical, magnetic, chemistry, and controls. Utilizing combinations of these libraries, accurate models can be built of practically any stationary machinery such as pumps, compressors, oil and gas piping systems, chemical processing plants and many more.
Features include:
- Integrated multi-physics for fluid flow, mechanics, thermal, heat transfer, chemistry, electrical, magnetic and controls modeling of components and systems
- A system simulation tool that use 0D/1D models for component and strengthened by capability to perform full 3D analysis (CAD, FEA, CFD) for needed components
- DOE and optimization to obtain best design Pareto.
Failure Analysis
Failure and Fracture analysis requires a broad and comprehensive understanding of the many different failure modes that exist for any given system. Enteknograte has extensive experience in failure analysis for industrial and commercial equipment, turbomachinery and structural components for a wide range of applications like:
- Steam Turbines
- Gas Turbines
- Plastic Structures
- Machine Tools and Fixtures
- Compressors
- Office Equipment
- Pumps
- Turbine Blades
- Mixing Blades
- Rotating Shafts
- Heating Fans
- Exhaust Hoods
- Rotors
- Turbines
- Impellers
Safety & Stability Analysis
As a result of carrying various loads at varying speed and in different types of terrains, lifting and handling equipment is susceptible to tipping over.
- Conduct Tip-Over Stability Analysis
- Bring more insight into the stability of the equipment to improve future design
- Perform Stability Evaluation and Accident Reconstruction in the virtual test machine to save cost and reduce development cycle
- Study the effects of loading, wheelbase size, vehicle speed, top-heaviness and inclination on the stability of equipment
Engineering Consultant for Structural & Thermal (FEA)
Let our FEA consultants help solve your engineering challenges by simulating your designs.
- Stress Analysis (stresses, strains, displacements) of Parts and Assemblies
- Product and Design Iteration Validation
- Fatigue and Durability
- Failure Analysis
- Expert Witness and Forensic Analysis
- Dynamics Analysis – Shock, Seismic, Random Vibration
- Drop & Impact Tests
- Kinematics (Motion)
- Thermal Analysis
Engineering Consultant for Fluid Flow & Thermal (CFD)
Let our CFD consultants help solve your engineering challenges by simulating your designs.
- Drag Reduction
- HVAC, Data Rooms, Pressure Drop Calculations
- Fan, Turbo, and Pump Performance
- Chemical Reaction with Pollutant Prediction
- Process Equipment
- Reacting Vessels
- Fluidized Beds
- Bio Reactor
- Mixing Tanks
- Pharmaceutical Manufacturing
- Multiphase Erosion, Corrosion Performance
- Heat Exchangers
- Electronics Cooling
- Medical Devices
Engineering Consultant for Fatigue and Fracture
Let our fatigue and fracture experts help solve your engineering challenges by simulating your designs.
- Design for Fatigue to include:
- Low-cycle EN (strain-life)
- High-cycle SN (stress-life)
- Random vibration and harmonic
- Thermo-Mechanical Creep
- Bolt Fatigue
- Weld Fatigue
- Seam welds
- Nominal stress method
- Structural hot spot stress method
- Effective notch stress method
- Fracture Mechanics
Noise & Acoustics Analysis
- Address your engine noise issues using numerical Acoustics simulations
- Study intake/exhaust noise issues
- Analyze cooling fan noise issues
- Improve cabin noise insulation
- Reduce high speed elevator noise
We use FEA and CFD Software for this equipment:
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Enteknograte engineering team use advanced CAE software with special features for mixing the best of both FEA tools and CFD solvers:
CFD codes such as MSC Cradle, Ansys Fluent, StarCCM+
FEA Codes such as MSC MARC, ABAQUS, MSC Nastran, LS-Dyna and the industry-leading fatigue Simulation technology such as Simulia FE-SAFE, Ansys Ncode Design Life to calculate fatigue life and MSC Actran for Acoustics and VibroAcoustics simulations.
NVH based Design and Considerations for Industrial Equipment and Rotating Machinery
The challenge for the NVH specialists is to support the concept and design development process by reliable recommendations just-in-time prior concept or design freeze. Enteknograte’s specialists particularly use advanced methodologies for NVH simulation and optimization:
- FEA based Powertrain
- Structural Optimization
- Optimization of Industrial Equipment Dynamics based on MBD ( Multi-Body Dynamics Simulation)
- Concurrent optimization of combustion efficiency with NVH considerations
- Industrial Equipment and Rotating Machinery Interior Noise Simulation based on measurement and CAE
- Industrial Equipment and Rotating Machinery Exterior Noise Simulation with couple use of CFD and FEA solvers
- Objective Analysis of Sound Quality
- VTOL, e-VTOL and UAM – Urban Air Mobility systems noise and comfort
Advanced multibody dynamics analysis enable our engineers to simulate and test virtual prototypes of mechanical systems in a fraction of the time and cost required for physical build and test. A multibody dynamics (MBD) system is one that consists of solid bodies, or links, that are connected to each other by joints that restrict their relative motion. The study of MBD is the analysis of how mechanism systems move under the influence of forces, also known as forward dynamics. A study of the inverse problem, i.e. what forces are necessary to make the mechanical system move in a specific manner is known as inverse dynamics.
Enteknograte Engineering team use advanced simulation tools for MBD analysis consultant such as MSC ADAMS, Simulia SIMPACK with combined/coupled manner with FEA and System modeling sofware such as ANSYS, Abaqus, MSC NASTRAN, MSC MARC and Matlab and MSC Easy5 for System modeling for real world simulation of motion and MultiBody Dynamics:
- Rigid and flexible multibody systems
- Sensitivity analysis
- Vibration analysis
- Vehicle design & testing
- Coupled control/mechanical system analysis
- Kinematics and kinetics
- Contact and friction
- Loads and displacement
- Durability and life-cycle analysis
- Fracture or fatigue calculations
- Kinetic, static, and dissipative energy distribution
- Vehicular cornering, steering, quasi-static, and straight-line analysis
- Control system analysis
Full Vehicle MultiBody Dynamics Simulation: Car Ride, Driveline, Engine and Tire MBD
Robots Dynamics & Performance Assessment: Coupled MBD & FEA Simulation-Based Design
Coupled Multibody Dynamics & Control Systems
Multibody Dynamics Simulation of Complicated Machinery & Mechanical Drive Systems
Multibody Dynamics & NVH (Noise, vibration, and harshness)
Multibody Dynamics
NVH & Acoustics for Hybrid & Electric Vehicles
eVTOL (Electric Vertical Take-Off and Landing) & UAM (Urban Air Mobility)
Integrated Artificial Intelligence (AI) & Machine Learning - Deep Learning with CFD & FEA Simulation
Acoustics and Vibration Simulation
Heat Transfer and Thermal Analysis: Fluid-Structure Interaction with Coupled CFD and Finite Element Based Simulation
FEA Based Composite Material Design and Optimization: Fatigue, Fracture, Impact, Crash, Acoustics and Vibration with Abaqus, Ansys, COMSOL and LS-DYNA
Noise, Vibration & Harshness – NVH for Electric Motors
Electric Motors Cooling
Electromagnetic Multiphysics
Finite Element Analysis of Durability and Fatigue Life
1D/3D Coupled Simulation and Co-Simulation: Detailed Chemistry & Multiphase Flow Modeling with 1D Modeling
Aerodynamics Simulation
Casting: Finite Element and CFD Simulation Based Design
Additive Manufacturing and 3D Printing
Finite Element Welding Simulation: RSW, FSW, Arc, Electron and Laser Beam Welding
Seat Design: Finite Element and CFD Simulation for Static & Dynamic Comfort, Whiplash, Acoustic & Thermal Comfort, Crash Test
Hydrodynamics CFD simulation, Coupled with FEA for FSI Analysis of Marine and offshore structures
Metal Forming Simulation: FEA Based Design and Optimization
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