Industrial Equipment and Rotating Machinery FEA and CFD based Design and Optimization
FEA & CFD Based Simulation Design Analysis Virtual prototyping MultiObjective Optimization
Enteknograte's FEA and CFD based Simulation Design for manufacturing solution helps our customers unify global design, engineering and manufacturing aspects. We are able to work on the same requirements, models and manufacturing process plans, while having the flexibility to meet local requirements. You benefit from better simulation and optimization of manufacturing planning - Forming & Casting - , optimized design and manufacturing processes, and manufacturing intelligence connected with product development.
Model-Based Systems Engineering (MBSE) CAE system simulation
Enteknograte use a comprehensive set of software with 0D/1D/3D multi-physics component libraries, which simulate the physics of fluid flow, thermal, mechanical, multi-body, structural, electrical, magnetic, chemistry, and controls. Utilizing combinations of these libraries, accurate models can be built of practically any stationary machinery such as pumps, compressors, oil and gas piping systems, chemical processing plants and many more.
Features include:
- Integrated multi-physics for fluid flow, mechanics, thermal, heat transfer, chemistry, electrical, magnetic and controls modeling of components and systems
- A system simulation tool that use 0D/1D models for component and strengthened by capability to perform full 3D analysis (CAD, FEA, CFD) for needed components
- DOE and optimization to obtain best design Pareto.
Failure Analysis
Failure and Fracture analysis requires a broad and comprehensive understanding of the many different failure modes that exist for any given system. Enteknograte has extensive experience in failure analysis for industrial and commercial equipment, turbomachinery and structural components for a wide range of applications like:
- Steam Turbines
- Gas Turbines
- Plastic Structures
- Machine Tools and Fixtures
- Compressors
- Office Equipment
- Pumps
- Turbine Blades
- Mixing Blades
- Rotating Shafts
- Heating Fans
- Exhaust Hoods
- Rotors
- Turbines
- Impellers
Safety & Stability Analysis
As a result of carrying various loads at varying speed and in different types of terrains, lifting and handling equipment is susceptible to tipping over.
- Conduct Tip-Over Stability Analysis
- Bring more insight into the stability of the equipment to improve future design
- Perform Stability Evaluation and Accident Reconstruction in the virtual test machine to save cost and reduce development cycle
- Study the effects of loading, wheelbase size, vehicle speed, top-heaviness and inclination on the stability of equipment
Engineering Consultant for Structural & Thermal (FEA)
Let our FEA consultants help solve your engineering challenges by simulating your designs.
- Stress Analysis (stresses, strains, displacements) of Parts and Assemblies
- Product and Design Iteration Validation
- Fatigue and Durability
- Failure Analysis
- Expert Witness and Forensic Analysis
- Dynamics Analysis – Shock, Seismic, Random Vibration
- Drop & Impact Tests
- Kinematics (Motion)
- Thermal Analysis
Engineering Consultant for Fluid Flow & Thermal (CFD)
Let our CFD consultants help solve your engineering challenges by simulating your designs.
- Drag Reduction
- HVAC, Data Rooms, Pressure Drop Calculations
- Fan, Turbo, and Pump Performance
- Chemical Reaction with Pollutant Prediction
- Process Equipment
- Reacting Vessels
- Fluidized Beds
- Bio Reactor
- Mixing Tanks
- Pharmaceutical Manufacturing
- Multiphase Erosion, Corrosion Performance
- Heat Exchangers
- Electronics Cooling
- Medical Devices
Engineering Consultant for Fatigue and Fracture
Let our fatigue and fracture experts help solve your engineering challenges by simulating your designs.
- Design for Fatigue to include:
- Low-cycle EN (strain-life)
- High-cycle SN (stress-life)
- Random vibration and harmonic
- Thermo-Mechanical Creep
- Bolt Fatigue
- Weld Fatigue
- Seam welds
- Nominal stress method
- Structural hot spot stress method
- Effective notch stress method
- Fracture Mechanics
Noise & Acoustics Analysis
- Address your engine noise issues using numerical Acoustics simulations
- Study intake/exhaust noise issues
- Analyze cooling fan noise issues
- Improve cabin noise insulation
- Reduce high speed elevator noise
We use FEA and CFD Software for this equipment:
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Enteknograte engineering team use advanced CAE software with special features for mixing the best of both FEA tools and CFD solvers:
CFD codes such as MSC Cradle, Ansys Fluent, StarCCM+
FEA Codes such as MSC MARC, ABAQUS, MSC Nastran, LS-Dyna and the industry-leading fatigue Simulation technology such as Simulia FE-SAFE, Ansys Ncode Design Life to calculate fatigue life and MSC Actran for Acoustics and VibroAcoustics simulations.
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