Mixer Design and Analysis with FEA and CFD based-Simulation

FEA & CFD Based Simulation Design Analysis Virtual prototyping MultiObjective Optimization

In the chemical industry, proper reactor design is crucial because this is where both mixing and reaction occur. Mixing can be defined as an operation which reduces the degree of nonuniformity of all properties of a system, single or multiphase with one or many components. For a mixing sensitive reaction, the rate of mixing affects both the yield and selectivity of the reaction. Numerical flow simulations with CFD provide important insights into the flow processes of the entire system vessel agitator and the associated components, the finite element method (FEM) is also used to gain a deeper insight into the mechanical design of agitators, vessels, and their components. It allows a more reliable design, thereby preventing damage and loss of production.

Mixer Design and Analysis with FEA and CFD based-Simulation Cradle abaqus ansys star-ccm fluent

The load data obtained by measurements as well as the flow simulations and the geometry information obtained from the CAD system serve as important input parameters or general data for subsequent FEA analysis. The FEA method has now found its way into almost all conceivable physical disciplines. The most important fields of application in agitation and mixing technology are:

Enteknograte engineering simulation are helping customers to overcome the following Mixing analysis-related challenges:

  • Blending
  • High-shear mixers
  • Water treatment
  • Hydrogenation
  • Crystallization
  • Jet mixers
  • Emulsion
  • Laminar mixing
  • Fermentation
  • Solids suspension
  • Gas dispersion and sparging
  • Food mixing
  • Residence time distribution
  • Mixing vessel design
  • Glass-lined reactor systems
  • Polymerization
Mixer Design and Analysis with FEA and CFD based-Simulation Cradle abaqus ansys star-ccm fluent
Enteknograte offers a Virtual Engineering approach with CFD and FEA tools such as MSC Cradle, Ansys Fluent, StarCCM+  for flows simulation and FEA based Codes such as ABAQUS, Ansys, Nastran and LS-Dyna, encompassing the accurate prediction of in-service loads, the performance evaluation, and the integrity assessment including the influence of manufacturing the components.
Heat Transfer Design Chemical Processing Thermal-Analysis simulations FEA CFD Cradle abaqus ansys fluent siemens star-ccm+ 2