Chemical Processing Simulation and Design: Coupled CFD, FEA and 1D-System Modeling for Heat Transfer, Filtration & Mixer System , Reactor Design & Combustion Engineering
FEA & CFD Based Simulation Design Analysis Virtual prototyping MultiObjective Optimization
Enteknograte's engineering team CFD and FEA solutions for the Materials & Chemical Processing is helping companies to significant engineering improvement from equipment and processes to chemical and petrochemical refining to glass and metals manufacturing - forming and casting -. Enteknograte's engineering team solution includes CFD for chemical process Industry, FEA for process industry and expand to cover electromagnetic and system design engineering concerns.
Enteknograte offers a Virtual Engineering approach with CFD and FEA tools such as MSC Cradle, Ansys Fluent, StarCCM+ for flows simulation and FEA based Codes such as ABAQUS, Ansys, Nastran and LS-Dyna, encompassing the accurate prediction of in-service loads, the performance evaluation, and the integrity assessment including the influence of manufacturing the components.
Reactor Design & Combustion Engineering for Chemical Processing
Enteknograte engineering simulation for reactor design software tools help a wide range of customers to simulate and improve a wide variety of reactors and reaction types.
- Stiff chemistry
- Competing and parallel reactions
- Catalytic reactions
- Heterogeneous and homogeneous reactions
- Surface and volumetric reactions
- Single-phase and multiphase reactions
- Fluidized bed reactions
- Multi-tube reactors
- Membrane reactors
- Microreactors
- Stirred tank reactors
- Fixed reactors
- Autoclave reactors
- Emulsion
- Hydrogenation
Heat Transfer-Equipment Design and Analysis for Chemical Processing: Comprehensive CFD & Finite element method
Enteknograte CFD consultant service for heat exchanger design and Finite element based Structural mechanics and thermal analysis software tools provide a well-established engineering platform to help improve the design and analysis of energy-saving concepts, equipment reliability, structural integrity and related efficiency gains through virtual prototyping in a broad range of heat transfer applications. Enteknograte engineering simulation are helping customers to overcome the following and many other Heat transfer and thermal analysis-related challenges:
- Air-cooled heat exchangers
- Boilers
- Burners
- Chillers
- Condensers
- Dryers
- Evaporators
- Flares
- Heaters
- Heating and cooling tanks
- Ovens
- Plate type exchangers
- Reboilers
- Shell and tube heat exchangers
- Superheaters
Mixer Design and Analysis with FEA and CFD based-Simulation
Enteknograte engineering simulation are helping customers to overcome the following Mixing analysis-related challenges:
- Blending
- High-shear mixers
- Water treatment
- Hydrogenation
- Crystallization
- Jet mixers
- Emulsion
- Laminar mixing
- Fermentation
- Solids suspension
- Gas dispersion and sparging
- Food mixing
- Residence time distribution
- Mixing vessel design
- Glass-lined reactor systems
- Polymerization
Multiphase Simulation for Chemical Processing
Enteknograte engineering simulation for Multiphase Simulation for Chemical Processing, help a wide range of customers to simulate and improve a wide variety of reactors and reaction types.
- Solid drying systems
- Hydrocyclones
- Bubble columns
- Loop reactors
- Centrifugal extractors
- Mist eliminators
- Crystallization
- Surface aerators
- Cyclone separators
- Packed columns
- Solid suspensions
- Packed beds
- Droplet separation
- Particle size reduction systems
- Dust collection systems
- Particulate systems
- Emulsion
- Precipitators
- Fluidized-bed catalytic cracking
- Scrubbers
- Fluidized-bed systems
- Sedimentation devices
- Foams
- Sieve plates
Filtration System Design and Engineering for Chemical Processing with CFD & Finite Element Method
Below is a list of applications where CFD for separation and filtration as well as the associate structure and thermal analysis are used in the material and chemical process industries.
- Centrifugal filters
- Gravity separators
- Chromatography
- Sublimation
- Ultrafilters
- Jet impactors
- Cyclones
- Leaching
- Demisters
- Magnetic separators
- Filter media
- Membrane separation
- Distillation trays and plates
- Packed beds
- Electrostatic precipitators
- Pressure filters
- Extractors and screw-conveyors
- Purifiers
- Flotation
- Sedimentation tanks
- Hydrocyclones
- Structured packing
Using Simulation to Optimize Reacting Flows and Combustion
From automobile engines to gas turbine generators, reacting flow and combustion is often the key to energy efficiency, emissions, lifespan, product yield, and other performance parameters. Simulation help look deeper into reacting flow and combustion issues to understand the complex chemical reactions, fluid flow, heat transfer, electrical performance, and other factors that determine the performance of your product. Simulation enables our engineers to evaluate more design alternatives more thoroughly than traditional prototype-based design and development methods.
Conjugate heat transfer (CHT)—the simultaneous prediction of heat transfer in both the fluid and solid portions of the domain—is of critical importance in a full-engine simulation. The accuracy of the predicted combustion in the cylinder is dependent on the temperature boundary conditions in the cylinder. By considering heat transfer in the metal components (e.g., the cylinder head, liner, piston, etc.) in the simulation, the cylinder wall no longer has a user-specified temperature, but instead has temperatures predicted as part of the system simulation.
Reactor Design & Combustion Engineering for Chemical Processing
Heat Transfer-Equipment Design and Analysis for Chemical Processing: Comprehensive CFD & Finite element method
Mixer Design and Analysis with FEA and CFD based-Simulation
Multiphase Simulation for Chemical Processing
Filtration System Design and Engineering for Chemical Processing with CFD & Finite Element Method
Chemical Processing Simulation and Design: Coupled CFD, FEA and 1D-System Modeling for Heat Transfer, Filtration & Mixer System , Reactor Design & Combustion Engineering
WE WORK WITH YOU
We pride ourselves on empowering each client to overcome the challenges of their most demanding projects.
By using Accurate reaction mechanisms that representing every class of reaction important for combustion analysis and combination of advanced computational fluid dynamics (CFD) combustion simulation tools such as Kiva, Ansys Fluent, Ansys Forte, AVL Fire, Converge CFD, Siemens Star-ccm+ , MSC Cradle and System Modeling software such as Matlab Simulink and GT-Suite enable Enteknograte engineering team to reduce chemistry analysis time by orders of magnitude, virtually eliminating the bottleneck that chemistry integration produces during the simulation process.